Flat Wire Stator Inter-Phase and Ground Insulation Enhancement Varnish Trickling Machine
1. Descriptions:
- Equipped with high-precision insulation technology, ensuring uniformity and consistency of the insulating layer by accurately controlling the varnish volume and application speed, enhancing motor quality.
- Utilizing vacuum varnish dipping technology, improving the fluidity and fill rate of the varnish, reducing bubble formation, and ensuring the quality of the insulating layer.
- The machine features a multi-angle rotation system for comprehensive winding coverage during the varnishing process, avoiding dead angles and ensuring even penetration of the insulating layer.
- Automated control system optimizes varnish parameters, adapting to various production requirements and ensuring the stability and reliability of the insulation process.
- Automated varnishing process improves production efficiency, reduces human errors, ensures product quality, and meets the high insulation performance requirements of 800V motors.
2. Specifications:
| Trickling Angle |
Adjustable Angle within 0–90 Degrees |
| Trickling Type |
Vacuum Varnish Trickling |
| Temperature Control System |
Integrated Heating Management |
| Filling Rate |
Less Than 50% in Air, Up to Less Than 90% in Vacuum |
| Coating Amount |
Satisfies 800V Motor PDIV and High Fill Rate Requirements |
3. Advantages:
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Utilizing vacuum drip varnish technology, we achieve a high fill rate that ensures thorough insulation for motor windings.
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The varnish evenly permeates the windings, eliminating insulation flaws associated with uneven application or dead zones.
- An advanced control system precisely manages stator heating, guaranteeing optimal temperatures for varnish application, facilitating superior resin penetration, gelation, and curing.
- The varnish machine enhances the reliability of both inter-turn and ground insulation, mitigating risks of insulation failure during motor operation.
- The resin's adherence to the iron core is bolstered, yielding a higher coating mass, essential for meeting the stringent insulation demands of high-voltage motors.
4. Production Line Profile:
The Champyound motor stator line is widely used for the production of many types of motor stators and consists of several machines such as wire forming machines, press-in machines, widening machines, head twisting machines, flat cutting machines and welding machines. Each machine in the stator line is independent and can also be connected to a conveyor belt.
5. OEM/ODM Profile:
Champyound is a professional and dynamic team, comprising experienced engineers and skilled professionals. Equipped with advanced machinery, stringent process controls, and an extensive service network, we are dedicated to delivering the most optimal solutions for flat wire motor manufacturing to our customers.
6. R＆D Profile:
Champyound offers a wide range of technical consultancy and turnkey project services for the manufacture of flat wire motors. We pride ourselves on our excellent service, professional team and reliable quality. Our services range from motor costing, manufacturing technology and staff training to complete turnkey projects.
Product Tags:
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Electric Motor Ground Stator Winding Insulation Varnish Varnish Trickling Machine Images
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